Server PSU Based Radio Power Supply
From SUWS-wiki
Server PSU Based Radio Power Supply | |
---|---|
Status | Completed |
Project Lead | User:Stealthbird97 |
Server PSU Based Radio Power Supply
A low cost, high current power supply for Amateur Radio utilising a Server PSU.
Designs are available at Github
Construction guide on the Github Wiki
Features
- Near 13.8VDC Output, 47 A (Exact specs to be determined)
- Various Fan Control Options.
- Distribution (2 Fused Anderson Powerpole connectors)
- Current Sharing / Parallelisation of 2 PSUs (2 boards required).
Tasks (Completed)
- Identify maximum voltage obtainable from supply.
- OVP cuts in at about 13.9v, however OVP protection will trip if a 1A load is suddenly attached by 13.75v.
- Modify PSU to boost voltage 12v->13.8v (or as close as possible)
- This is possible using a resistor between the 12v sense-return pin and ground. 260Ohm resistor suggested.
- PCB designed (See Github)
- Check EMI (Noise on outputs seems to be low, suggest using ferrites core on DC power leads)
Parts List and Costings
Type | Item | Board Marking | Cost | Link |
---|---|---|---|---|
PSU | HP DPS-600PB Server Powersupply | N/A | ~£15 | [1] |
PCB | DPS-600 Distribution Board PCB by M0YCH | N/A | ~£30 for ~10 +p&p | [2] |
Connector | 4*45A pcb contacts | N/A | £9.90 for 15 | [3] |
Connector | 2* red 45A housings | N/A | £2.65 for 10 | [4] |
Connector | 2* black 45A housings | N/A | £2.65 for 10 | [5] |
Connector | Amphenol FCI 51760-10201202AALF Receptacle | N/A | £3.82 each | [6] |
Fuseholder | Keystone 3522 | N/A | £6.56 for 100 | [7] |
Trimmer Resistor | 1*Vishay / Sfernice 1k Trimmer T93YA102KT20 | R3 | £1.23 each | [8] |
Trimmer Resistor | 1*Vishay / Sfernice 5k Trimmer T93YA502KT20 | R4 | £1.23 each | [9] |
Resistor | 2*330ohm though hole 0.25w | R1,R2 | £0.23 for 10 | [10] |
LED | 2*3mm red/yellow | LED1,LED2 | £0.24 each | [11] |
Capacitor | 2*0.1uF Capacitor | C1,C2 | £0.0897 each | [12] |
IC | LM34 Temperature Sensor (Optional) | IC1 | £2.76 each | [13] |
Complications
- Original PSU was going to be a Dell POWEREDGE 2950 Redundant Power Supply however upon testing this supply, voltage would not rise above 12.2v and would drop to unusable voltages under load.
Notes/Resources
- http://www.ajvde.nl/forumfoto/Server%20Power%20Supply%20Modifications.pdf
- https://www.rcgroups.com/forums/showthread.php?1005309-A-simple-high-quality-12Volt-100Amp-Power-Supply-Part1/page40
- https://www.rcgroups.com/forums/showpost.php?p=18276967&postcount=702